FACE SHIELDS
FOR THE
FRONT LINES
575
Volunteer Makers
80,000
Face Shields Fabricated
6,000
Fabric Masks Sewn
When Santa Clara County, California issued a shelter-in-place order in mid-March of 2020, and we at Maker Nexus learned about the shortages in PPE, staff and members were able to rapidly design and prototype a useful faceshield in cooperation with local doctors and hospitals.
With our shop closed to members, we began making them with our otherwise idled laser cutters and 3D printers. Almost immediately, requests from healthcare workers began pouring in for these shields as well as cloth face masks.
COVID Shield Nexus
Maker Nexus COVID-19 PPE Project
March - September 2020
Volunteer makers
575
Face shields fabricated
80,000
Soft cloth masks sewn
6,000
We recruited makers from across the United States.
We needed help and so began an enormous effort involving almost 600 volunteers, mostly in the San Francisco Bay Area but, ultimately, around the US. This community of makers - with knowledge, equipment, and moxy - designed and 3D printed components, laser cut lenses, sliced elastic, assembled packages, and organized logistics to deliver thousands of face shields and cloth masks. The volunteers included youth and adults with their 3D printers, sewers with their home machines, colleges and companies providing equipment and operators, a landlord loaning warehouse space, pilots providing private planes and fuel, lawyers their pro-bono guidance, shippers, injection molders, and dozens coordinating requests from healthcare providers, sorting, packing, labeling, carrying and fund-raising.
How We Made Our Face Shields
We based our design on the RC2 Face Shield Assembly, designed by Prusa Research. To meet the demands of Bay Area healthcare providers, we modified Prusa’s Creative Commons-licensed design to cover the top of the head. We went through several iterations with healthcare providers to make sure they were ready to be deployed.
Our community of 3D printer operators fabricated the headbands and bottoms of the shield. Back at the Maker Nexus building, we laser cut the clear plastic on our laser cutters.
Covid Shield Nexus in the News
Our Partners & Donors
Our efforts wouldn't be possible without the help of our generous donors and partners. Donations funded 3D printing supplies and plastic sheeting to keep the production line going. Our Partners assisted with production, transportation and fabrication.
Donors
$25,000+
The Mendez Family
Anonymous (3)
We are grateful for the additional donations from over 400 people in other amounts. And to those who have run campaigns on Facebook, GoFundMe, and other platforms. Every one helps us provide PPE for front line medical workers. Thank you!
$1,000+
Sacred Heart Prep HEART Lab
Paul Menage
Halcyon Financial Technology, L.P.
Facebook
Anonymous (19)
Partners
Our amazing team of community 3D printing volunteers. We call them Maker Heroes.